safe launch系统简介.ppt

Dell Projects Instruction─Safe Launch / FAI / NPRRQuality Assurance 14th, 2005Safe LaunchSafe LaunchPurpose To establish a LCD safe launch process that will provide a phased approach towards process validation, a means of fine-tuning a process before volume ramp, process for building in quality and development of supplier processes that will help the Supplier to meet Dell’s quality Development CycleConceptProfilePlanningImplementationDeploymentManagementServicePanel DVT BuildProduction RampProductionProto ES1, ES2, ES3…Ramp Normal ProductionCustomer Sample BuildCS1, CS2…Supplier Mass ProMass Production2Safe LaunchSafe Launch ProcessSet goal for all builds, approved by DellConceptProfilePlanningImplementationCollect dataStart plete buildShip confirming panels to Dell for testingDell test & submit result to CPTSubmit result to DellAll sev. 1&2 closed?Take CADell/CPT sign QMPStart MPConduct NPRRCollect data / complete build / submit result to DellNPRR pletedMeet all goal /NPRR req’s?Meet all goal?All sev. 1&2 closed?Take CAMP pletedApproval to ship to DellApproval to ship to DellDeployment Through ManagementStart RTS ramp buildStart reporting daily dataCIP STRATS. CONTINIUES THROUGH END OF PRODUCT LIFENoYesNoYesYesYesNoNo3Safe LaunchSafe Launch Measurement Critical Inspection Points:?Fab: Array Test?Cell : Final Test?OLB Inspection?Aging Inspection?Module Assembly Final Inspection?OQA?OBAAfter each build phase, the required yields are evaluated vs. the established Safe Launch The safe launch process can be exited once VLRR goals are met for 2 consecutive months. 4FAIFirst Article InspectionPurpose-To pliance of a part or finished product produced in a normal production environment to the design specifications-Make sure product can meet internal/external requirements, find out potential defect effectivelyScope?New product?New process?New material?New fixture/tool/equipment?Engineering change5FAIRisk AssessmentFirst